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Pan Disc Feeding

    Pan Disc Feeding

    Pan Disc Feeding is an innovative and automated feeding system designed primarily for poultry and livestock farms. This system uses a rotating disc mechanism combined with pan-style feeders to deliver feed uniformly and efficiently to animals. It offers a modern solution to traditional feeding challenges by ensuring consistent feed distribution, reducing waste, and minimizing labor.
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Introduction

Pan Disc Feeding is an innovative and automated feeding system designed primarily for poultry and livestock farms. This system uses a rotating disc mechanism combined with pan-style feeders to deliver feed uniformly and efficiently to animals. It offers a modern solution to traditional feeding challenges by ensuring consistent feed distribution, reducing waste, and minimizing labor.

In livestock farming, feed management plays a critical role in animal health, growth, and farm profitability. Manual feeding is labor-intensive, prone to errors, and often leads to uneven feed distribution, which affects animal performance. The Pan Disc Feeding system addresses these issues by automating feed delivery with precise control and adaptability.

This system is especially popular in poultry farms, including breeder, broiler, and layer operations, but is also suitable for other animals such as pigs and ducks. The Pan Disc Feeding solution integrates well with existing feeding infrastructure, providing a hygienic, energy-efficient, and cost-effective approach to feed management.


Technical Parameters

System Type

Pan Disc Feeding System

Feeding Method

Rotating disc with pan feeders

Disc Diameter

400 mm – 800 mm (varies by model)

Pan Diameter

300 mm – 500 mm

Feed Type

Pellets, mash, crumbles

Feed Capacity per Pan

1.5 – 3 kg

Feeding Line Length

Up to 200 meters (customizable)

Rotation Speed

1 – 5 RPM (adjustable)

Motor Power

0.37 – 1.5 kW

Power Supply

220V/380V, 50Hz

Material

Galvanized steel, stainless steel, food-grade plastic

Control Mode

Manual, timer, or sensor-controlled

Suitable Animals

Poultry (broilers, layers, breeders), pigs, ducks

Operating Temperature Range

-10°C to 50°C

Protection Level

IP54 – IP65


Features of Pan Disc Feeding

1. Uniform Feed Distribution

The rotating disc moves feed from the central hopper to the attached pans evenly. Each pan receives a consistent amount of feed, preventing feed competition and ensuring all animals have access to fresh feed.

2. Automated Feeding Process

The system can be programmed to operate automatically at predetermined intervals, reducing the need for manual labor and ensuring animals are fed on schedule.

3. Energy Efficiency

Equipped with energy-saving motors, the Pan Disc Feeding system operates with low electricity consumption, making it cost-effective for large-scale farm operations.

4. Robust Construction

Constructed from durable galvanized steel and stainless steel parts, with food-grade plastic pans, the system resists corrosion and wear in harsh farm environments.

5. Easy Maintenance

The modular design allows for quick disassembly, cleaning, and replacement of components. The pans and discs are designed for easy access, ensuring hygienic operation.

6. Adjustable Feed Volume

Feed volume per pan can be adjusted by controlling disc rotation speed and feed flow, allowing customized feeding according to animal size and growth stage.

7. Versatile Application

Suitable for various animals including broilers, layers, breeders, ducks, and pigs, the system adapts to different farm setups.

8. Hygienic Feeding Environment

The closed feed delivery reduces dust and contamination, protecting feed quality and animal health.


Advantages of Pan Disc Feeding

1. Labor Saving

Automation minimizes manual feeding work, allowing farm staff to focus on other essential tasks.

2. Improved Feed Efficiency

Uniform distribution reduces feed wastage and ensures better feed conversion rates.

3. Enhanced Animal Welfare

Constant access to fresh feed promotes steady growth and improves animal health and productivity.

4. Scalable System

Easily expandable to fit farms of different sizes by adding more pans and extending feed lines.

5. Cost-Effective Operation

Low energy consumption and reduced feed waste translate into significant cost savings.

6. Flexible Feeding Schedules

Programmable feeding intervals can align with the animals’ natural feeding behavior and growth cycles.

7. Reduced Feed Contamination

The closed feed system prevents feed spoilage and contamination from external elements.


Application Scenarios

1. Broiler Farms

Pan Disc Feeding ensures rapid and uniform feed delivery to support fast-growing broilers, maximizing weight gain and feed conversion.

2. Layer Farms

Consistent feeding intervals maintain optimal nutrition for layers, supporting egg production and quality.

3. Breeder Houses

Precise feed control ensures breeders receive balanced nutrition critical for fertility and hatchability.

4. Pig Farms

The system can be adapted for pigs, providing controlled feeding and reducing feed wastage in nursery and finishing barns.

5. Duck Farms

Suitable for ducks, the feeding pans can be modified to suit their feeding habits, reducing feed contamination in wet environments.

6. Research Facilities

Used in controlled feeding trials where precise feed measurement and distribution are required.


Usage Instructions

1. Installation

  • Securely mount the rotating disc mechanism centrally in the feeding area.

  • Attach feeding pans at intervals along the system according to animal density.

  • Connect the feed hopper and motor wiring following electrical safety standards.

2. Operation

  • Fill the central hopper with feed suitable for your animals.

  • Set the feeding schedule on the control panel or timer.

  • Start the system, which will rotate the disc, delivering feed to each pan evenly.

  • Monitor feed levels in pans and adjust feeding rates or intervals as needed.

3. Maintenance

  • Regularly clean feeding pans and discs to prevent feed buildup and contamination.

  • Lubricate moving parts as per manufacturer instructions.

  • Inspect motor and electrical components periodically for wear and tear.

  • Replace damaged pans or discs promptly to maintain system efficiency.

4. Safety Guidelines

  • Ensure power is switched off before performing maintenance.

  • Avoid overloading the feed hopper to prevent motor strain.

  • Keep feed dry and free from contaminants.

  • Train personnel on proper system use and safety protocols.


Frequently Asked Questions (FAQ)

Q1: What types of feed are compatible with Pan Disc Feeding?

A: The system handles pellets, mash, and crumbles effectively.

Q2: Can the feeding volume be adjusted?

A: Yes, by controlling the disc rotation speed and feed flow rate.

Q3: Is the system suitable for outdoor use?

A: It is designed mainly for indoor or covered farm environments but can be adapted with protective covers.

Q4: How often should the system be cleaned?

A: Feeding pans and discs should be cleaned weekly or as needed to maintain hygiene.

Q5: Can the system feed different animal species simultaneously?

A: Typically, the system is designed for one species per line but can be customized for mixed operations with separate lines.

Q6: What is the typical power consumption?

A: Power consumption ranges from 0.37 to 1.5 kW depending on system size and motor.

Q7: How long is the system’s expected service life?

A: With proper maintenance, it can last 10+ years.

Q8: Is remote monitoring available?

A: Advanced systems support integration with farm management software for remote control and monitoring.

Q9: How many animals can one system support?

A: Depends on line length and pan spacing; typically, one line serves 500–2000 birds.

Q10: What maintenance is required for the motor?

A: Routine lubrication, inspection of electrical connections, and cleaning are recommended.


Conclusion

The Pan Disc Feeding system revolutionizes feeding management in modern livestock and poultry farming by delivering automated, uniform, and efficient feed distribution. Its robust design, energy efficiency, and adaptability make it a valuable asset for farms aiming to increase productivity while reducing labor and feed waste.

By investing in a Pan Disc Feeding system, farmers can ensure:

  • Consistent nutrition delivery

  • Improved animal health and growth

  • Enhanced farm operational efficiency

  • Sustainable and cost-effective feeding solutions

With its ease of use, maintenance, and compatibility with various feeds and animals, the Pan Disc Feeding system stands as a key technology in advancing modern, smart farming practices.





Company Profile

Shandong Huimin Qinle Livestock Machinery Co., Ltd.

Shandong Huimin Qinle Livestock Machinery Co., Ltd. (formerly Shandong Huimin Qinle Livestock Machinery Factory) is a professional poultry equipment manufacturer with over 20 years of experience. We offer a comprehensive service package, from design (land and chicken coops), production (equipment and prefabricated steel coops), installation, commissioning, customer training, and after-sales service.

Located in Huimin County, Binzhou City, Shandong Province, China, the company has extensive experience in mechanical processing and manufacturing, as well as livestock machinery production and operation. With fixed assets of RMB 15 million, the company employs 160 people, including 30 R&D staff, and occupies a 40,000-square-meter factory. Equipped with over 110 pieces of advanced precision production equipment, including CNC machining centers and laser cutting machines, the company boasts a production capacity of RMB 50 million.

Shandong Huimin Qinle Livestock Machinery Co., Ltd.

Shandong Huimin Qinle Livestock Machinery Co., Ltd.

Shandong Huimin Qinle Livestock Machinery Co., Ltd.

Shandong Huimin Qinle Livestock Machinery Co., Ltd.


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